For a method that is ancient printing on fabric adjusted via a very rapid amount of development and change within the last 10 years.
Screen-printing fabric using flat screens has been the well-established technique for applying colour and style to fabric until recently. This technique was suitable for medium to large runs. For high volume, rotary screen-printing was the standard process. The create costs to engrave and produce the screens were high speculate in the sized runs these folks were the most economic.
Small runs are not economic using either of the methods for fabric printing. This made small runs expensive due to high set up costs plus the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the brand new strategy of fabric printing. Digital fabric printing introduced a completely new concept whereby small runs might be done in a cheaper cost. Printing digitally onto fabrics produced from polyester has recently reached new heights as a result of continuous development work by fabric manufacturers who will be focused on this manner of printing on fabric.
Stunning answers are now being achieved on fabrics which could be noticed in a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furniture, window treatments, roller blinds etc. Printing on fabric with this ever-increasing array of applications demands careful and continuous research and development. This ensures the fabrics work when suited for an array of digital printing machines with all the wide blend of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the information so that the printer gets the optimum performance in the ink, machine and rip used. This can then give hi-def, brilliant strong colours so when necessary for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably creates the best results advances in UV inks means that results have improved dramatically in recent years. The inks are becoming more flexible making suitable for textile printing. In addition to this Latex ink technology also means these inks are compatible with textiles. This can be further evidence of the importance of fabrics for digital printing where textile is replacing traditional media including PVC. Machine and ink manufacturers have responded well for this challenge by adapting machines and the inks.
A recently available development has witnessed the introduction of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which are compostable and biodegradable is becoming a growing number of important as landfill taxes carry on and rise instead of forgetting that polyesters fabrics can obviously be recycled. Many of the important for those companies who are alert to the growing requirement for more green products.
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