To get a process that is ancient printing on fabric adjusted by having a very rapid amount of development and modify over the last decade.
Screen-printing fabric using flat screens has been the well-established way of applying colour and style to fabric up to now. This method was ideal for medium to large runs. For high volume, rotary screen-printing was the traditional process. The set up costs to engrave and produce the screens were quite high speculate from the size runs we were holding the most economic.
Small runs are not economic using either of the methods for fabric printing. This made small runs expensive as a result of high build costs and in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the new technique of fabric printing. Digital fabric printing introduced a completely break through whereby small runs might be done at the cheaper cost. Printing digitally onto fabrics made from polyester has reached new heights due to continuous development work by fabric manufacturers that are dedicated to this kind of printing on fabric.
Stunning results are now being achieved on fabrics and this can be noticed in a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, home furnishings, shades, roller blinds etc. Printing on fabric because of this ever-increasing selection of applications demands careful and continuous research and development. This ensures the fabrics perform well when applied to a wide range of digital printing machines together with the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the material to guarantee the printer contains the optimum performance from the ink, machine and rip used. This may then give high-definition, brilliant strong colours and when necessary for flags excellent print through, for all types of printing on fabric.
Although dye-sub printing polyester fabric probably produces the ideal results advances in UV inks means that results have improved dramatically lately. The inks have become more flexible making suited to textile printing. In addition to this Latex ink technology also means these inks are suitable for textiles. This is further proof the value of fabrics for digital printing where textile is replacing traditional media including PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines and the inks.
A recently available development has seen the development of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which can be compostable and biodegradable is now a growing number of essential as landfill taxes always rise and never forgetting that polyesters fabrics can needless to say be recycled. This is especially very important to those companies who’re aware of the growing interest in more green products.
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