A commercial generator (a.k.a. genset) takes decades, but only if it’s properly maintained. Although generators has few moving parts, its content has sensitive components that need regular attention. Complete genset maintenance requires different measures to be performed on several schedules. If you need a schedule for practicing these measures, here’s a basic checklist for diesel generator maintenance over a daily, monthly, semiannual, and annual basis.
Daily Measures
Diesel generators should obtain the following measures each day:
General inspection – Look at the genset for loose parts, indications of corrosion on parts, traces of carbon, and mud increase.
Coolant heater check – Ensure the coolant heater is securely available and inspect it for signs and symptoms of wear.
Oil check – confirm the oil level and add oil as necessary.
Fuel check – look at the fuel level and add fuel as necessary.
Charge-air piping check – make sure the charge-air piping is connected securely to the radiator and inspect it for signs of wear.
Maintenance personnel commonly perform the measures above. Generator technicians can also perform them included in a scheduled service agreement.
Weekly Measures
Diesel generators should get the following measures weekly:
Air cleaner check – Look into the air cleaners for debris and clean it as necessary.
12v charger check – Look into the float voltage reading around the battery charger and adjust the voltage as necessary.
Fuel Filter Drain – Drain the water in the bottom from the fuel filter housing.
Fuel Tank Drain – Drain water from your bottom with the fuel tank before the diesel fuel appears.
Many facilities have generator technicians do the weekly measures with a generator maintenance checklist. If building maintenance personnel perform them, they should have training in generator maintenance.
Monthly Measures
Diesel generators must have the next measures performed monthly:
Coolant concentration check – Take a sample of the coolant using a hydrometer and look its concentration by talking about the service manual from your manufacturer.
Drive belt tension check – Look into the belt for proper tension and inspect it for signs of wear.
Exhaust condensate drain – Drain the condensate from your condensate trap.
Battery check – Look into the charge around the starting battery and examine the connections for looseness and corrosion.
Since the correct concentration of coolant in an outdoor generator may be influenced by climate, generators technician who specializes in emergency power equipment should perform coolant concentration check.
Semiannual Measures
Diesel generators really should have the following measures performed on the semiannual basis:
Oil and filter change – Switch the oil and oil filter, no matter if the genset was used inside a non-simulated power outage.
Coolant filter change – Replace the coolant filter, regardless of whether the genset has been used within a non-simulated power outage.
Crankcase breather cleaning – Clean the crankcase breather in line with the service manual in the manufacturer.
Air cleanser element change – Switch the home air cleaner element, whatever the amount of debris accumulation.
Radiator hose check – Look into the connection of the radiator hoses and inspect them for signs and symptoms of wear.
Fuel filter change – Affect the fuel filter, regardless of degree of sediment accumulation.
Generator technicians should do the measures above.
Annual Measures
The genset must have a complete annual cleaning of their air conditioning system.
Conclusion
The measures above are required for the diesel generator to be excellent condition. Which includes them in to a generator maintenance checklist, you are able to prepare the generator in your facility for the following power outage.
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